Engine Mounting
My chassis is a Stuart Taylor Motorsport Phoenix, original design by
Sylva.
STM have a modular engine mounting approach which is quite clever.
Basically all their chassis (Locost and others) have 4 mounts on
the top rail that consist of vertical triangular plates with 2 M8 holes
in them.
STM also manufacture engine cradles that mount to these plates.
The benefit of this approach is that they can make chassis
independent of the final engine, and also things like engine swaps are
simple.
They don't build a GSXR1100 engine cradle. Mine arrived with what
I was told was an R1 (Yamaha) engine cradle, but it looks a lot like
their Fireblade cradle. I don't have an R1 so it doesn't matter
that it seems to be wrong, as it definitely doesn't fit my GSXR1100.
Various people have build GSXR1100 engine mounting, and different
approaches have been used. Fundamentally the GSXR1100 would mount
best from the bottom. THere are loads of nice solid mounting
points, and horizontal rails would both strengthen the chassis and be
very easy to bolt to the engine. As I wanted to use the engine
cradle I was mounting from the top!
The next question which seems to come up often is: hard mount, or
include some kind of compliant mounting.
Benefits of hardmounting are, simplicity as the engine stays where you
left it, so props, exhausts, gearchanges, clutches don't need to have
those extra degrees of freedom in them.
Benefits of compliant mountings are, no danger of residual stresses on
engine, less vibration from engine (NVH).
I ended up using the 12mm mounting at the bottom of the gearbox, and
the two 10mm mountings that are under the manifold (these include
rubber bushes), also to stop twisting (front forwards) I am using the
two smaller mounts on the top of the gearbox. Both of the gearbox
mounts are big 6 inch bolts. The top 10mm mounting will have some
kind of rubber bushing so that it doesn't really do very much.
I made up some box section (the two vertical drops, and the U shaped
section in the foreground), and a couple of plates (3mm mild steel)
that bolt to the gearbox, and Phil from the www.locostbuilders.co.uk
site welded it all up for me. I had a minor change of plan when I
realised that the engine wouldn't come out, so Phil did a redesign for
me so the front (manifold side) mounts actually bolt to the frame.
Phil can weld very nicely so he made up for my slight
imperfections. We welded this up with it bolted to the engine,
the obvious jig really. The final item is very solid and not
massively heavy (shown here mid painting).
